Clean Layers Limited · Company no. 17417608 Made in the UK

01 · Made in the UK

Precision Additive Manufacturing.

Demonstration and training models for medical device companies and training teams. Bespoke parts, prototypes and production runs for engineers and brands. Every piece is checked before it leaves.

Isometric drawing of six enclosed printers, each with a four-spool filament unit on its lid, on two shelves of a steel rack with cartons of filament on top, beside a rack of filament spools.

02 · Capabilities

What we make

Five kinds of work, one workshop standard.

What we make
Item Capability For What you get Link
01 Medical demonstration and training models Device companies, educators and training teams Solid models matched to the device you sell, from your geometry, and our own training models for bronchoscopy and ureteroscopy. Medical
02 Bespoke parts and prototypes Engineers, product and research teams Jigs, fixtures, housings and one-off parts, made from your drawings or modelled with you. Brief us
03 Production runs Workplaces and brands Staff gifts, client presents or a run of one design, made at the same settings throughout. Quote a run
04 Trade ranges Shops, stockists and venues Homeware, gifts and seasonal pieces in two ranges, with the documents buyers ask for. See the ranges
05 Classroom pieces Schools Toys, letters and play pieces, in the Certified range when a school needs the documents. Our toys are UKCA tested where relevant, with documentary evidence. Schools
Isometric drawing of the training airway lying in its cradle on a bench, with a bronchoscope entering the trachea, a processor showing the scope view and a gauge of scope sizes.

03 · Case file · Medical

Bronchoscopy training airway

A life-size adult airway a scope can travel, built to the average adult male airway in a published CT study. Every design value is written down with its source.

Bronchoscopy training airway: specification
Scale Life-size adult anatomy
Branching 5 lobes, 18 segmental bronchi, 36 open tips
Engraved 23 labels and 9 lymph-node stations
Scope reach A 4.0 mm scope reaches every opening
Size Shared on enquiry
Wall Shared on enquiry
Holds in A drop-in cradle
Material PLA

One normal adult anatomy. A training and demonstration model, not a medical device, and not a clinical validation. Blurred values are shared on enquiry.

04 · Process

How it is made

Every piece is made in our UK workshops by 3D printing. The same five steps for one prototype and for a production run.

  1. Brief

    What the piece has to do, where it will be used and what it has to prove.

  2. Model

    We work from your geometry or model it with you. For our own models, every design value is written down with its source.

  3. Make

    Thicker walls and a denser internal structure wherever the design allows. Strength over speed.

  4. Check

    Each piece is checked before it leaves.

  5. Deliver

    With the documents you asked for, and how to look after it.

05 · For stockists and buyers

Two ranges

Same making. Different specification. Choose by what the piece has to prove.

The Certified and Premium ranges compared
Property CertifiedFull ingredient transparency, and EN 71-3 chemistry evidence for the colours in that pack. Choose it when a buyer, school or venue wants the documents. PremiumA wider choice of colours and finishes. The same production settings. The same check before it leaves.
Ingredients Full transparency Not included
EN 71-3 evidence For the colours in the pack Not included
Colours and finishes The documented colours A wider choice
Production settings The same The same
Check before it leaves Every piece Every piece

Both ranges use thicker walls and a denser internal structure wherever the design allows. Because each piece is made individually, small differences in colour, surface or layer texture are normal. They are not faults. How to look after a piece

06 · Company

Who you are working with

We are Armin and Matt, and we run Clean Layers. We spent a long time testing how pieces fail in real use, then set the workshop up to favour strength over speed. Each piece is checked before it leaves.

Company
Clean Layers Limited
Company no.
17417608
Insurance
£5 million public liability insurance
Origin
Made in the UK

07 · Start a brief

Start a brief

Tell us what the piece has to do, how many you need and when. We reply by email.

Every field is required unless it says optional.